Mistake-proofing: Design your way out of human errors in your processes

Highlights

Mistake-proofing is a powerful set of techniques that either keep defects from occurring or indicate immediately when a defect does occur. It relies on creativity and common sense to create low cost, effective inspection and prevention devices and designs. It is often called by its Japanese translation Poka-Yoke. With design thinking trending, and the maker movement in full swing, today there are options for mistake-proofing that were far more costly and difficult in the past.

Overview

In this workshop, you will:

  • Discover the basics of mistake-proofing.
  • Learn why humans make mistakes.
  • Understand the economic impact of mistakes.
  • Discover why existing quality tools are not the most effective for dealing with human error.
  • Explore the links between mistake-proofing and other lean tools.
  • How to create mistake-proofing devices.

Presenter: John Grout

John Grout is a Shingo Prize-winning author and researcher in mistake-proofing. He is the former dean of the Campbell School of Business at Berry College and has helped found two makerspaces. He now brings his mistake-proofing research and knowledge of design thinking and making prototypes together to make business processes more effective. Grout holds a doctorate in management science from Penn State.